Laboratory Exercise 2
Impact Testing
NOTES:
For this laboratory exercise the class will break up into two testing teams (An aluminum team and a steel team). These will be large teams, so it is important that every member has an opportunity to actively participate in the hardness testing and the impact testing. You will share all data (hardness and impact) with everyone in your section. Sid and Darius will assist in this process by creating an Excel spreadsheet for your section and e-mailing that sheet out to your class. You will assemble into smaller writing teams (you can work with the same teams you worked with for the previous lab report).
Resources:
· Chapter 6 of your text book (Askeland and Phule)
· Laboratory lecture power point (see quickplace site or Isidore site)
· Laboratory guide
· ASTM Test Standards
· Course Instructors and THE OTHER TESTING TEAM!!!
Learning Objectives:
· Understand the basics of operating some common mechanical test equipment Hardness tester and Charpy Impact tester.
· Understand how to read and interpret ASTM test standards
· Understand how to record test procedures (lab notebook)
· Understand how to share data with a collaborator
· Understand how to analyze data using Excel including statistics and graphing
· Understand how to look up data for materials and to conduct some very basic research on material properties
· Be able to relate basic research with data generated from laboratory experiments to interpret the data and to draw conclusions
· Gain some practice in technical writing and presenting
· Learn how to work on small teams and also be able to collaborate by sharing data among different groups.
· Learn how things such as point defects and crystal structure can have an effect on material properties.
Experimental Objectives:
· Understand the effect of temperature on a materials’ impact resistance.
· Compare DBTT of a material having an FCC crystal structure (in this case the non ferrous materials) versus a material having a BCC crystal structure (in this case the ferrous material) You will have to share data with one other testing team to do this.
· Relate properties such as hardness and Impact toughness
Charpy Impact Testing
Basic Information: A materials’ toughness is its ability to absorb energy prior to failing and is often measured through impact testing. Toughness is temperature dependent. Some materials exhibit a dramatic change in toughness with change in temperature. The temperature at which a material changes from ductile (relatively high toughness) to brittle (relatively little toughness) is known as the transition temperature.
Objective: The objective of this test is to determine the Ductile to Brittle Transition Temperature (DBTT) of a material and to determine how materials having different crystal structures (FCC vs BCC) will perform differently in impact as a function of temperature.
Equipment: Charpy Impact Tester, Safety glasses, dry ice and alcohol bath, thermocouple unit, boiling water, ice water bath, tongs, heat protecting gloves.
Standards: ASTM E23
Procedure:
(1) Sand and label (using engraver) samples
(2) Take three hardness measurements of each sample using the Appropriate Hardness Scale (usually HRB scale will work for both materials)
(3) Conduct Charpy Impact test on the samples using the Charpy Impact tester as instructed in class. Record and report the absorbed energy in ft-lbs for the test specimen.
(4) Examine failure modes of tested sample. Describe difference between compression and tension failure surface.
(5) Test Samples at various temperatures as indicated below. Generate a transition temperature curve (Absorbed energy on y-axis, test temperature on x-axis). Indicate transition temperature from generated curve.
Hardness Testing
Background: Material hardness provides an indication of material strength and resistance to wear and scratching. Hardness data is generally inversely proportional to the toughness of the material.
Objective: Hardness data for this lab will be used as a quality control measure (if there is a significant difference in the hardness data for a single sample then the impact data would be suspect). Additionally, hardness is directly proportional to a material’s strength. As such, the hardness data can be used to roughly determine the relationship or trend in hardness versus impact data
Equipment: Rockwell Hardness Testers.
ASTM Standards: E18
Procedure:
1. Gather impact specimens as indicated by GA, sand surface as needed (usually just the ferrous materials will need this)
2. Note – all hardness tests are conducted at ROOM TEMPERATURE ONLY
3. On an end (away from impact region) of each impact test specimens, conduct three hardness tests on each test specimen using the appropriate Rockwell Scale.
